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PUWER Compliance Checklist for Forklift Operations

PUWER Compliance Checklist for Forklift Operations

This checklist helps employers ensure their forklift operations meet the requirements of PUWER (Provision and Use of Work Equipment Regulations 1998).

Use it to review your current setup and identify any gaps in compliance.

Forklift Suitability

  • Equipment is suitable for the task

  • Forklift capacity matches load requirements

  • Correct attachments are used

  • Equipment is appropriate for the environment (indoors/outdoors)

Operator Training and Competence

  • All operators have received forklift training

  • Training is relevant to the specific truck type

  • Conversion training completed where required

  • Refresher training carried out (typically every 3–5 years)

  • Training records are up to date

Supervision and Safe Use

  • Operators are supervised where necessary

  • Safe systems of work are in place

  • Site rules are clearly defined

  • Speed limits and pedestrian controls are enforced

Pre-Use Checks

  • Operators carry out daily pre-use inspections

  • Defects are recorded and reported

  • Faulty equipment is removed from service

Maintenance and Repairs

  • Forklifts are regularly serviced

  • Maintenance schedules are followed

  • Repairs are carried out by competent persons

  • Records of maintenance are kept

Workplace Safety

  • Traffic routes are clearly marked

  • Pedestrian walkways are separated

  • Lighting is adequate

  • Surfaces are suitable for forklift use

  • Hazards are identified and controlled

Documentation and Record Keeping

  • Training records are complete and accessible

  • Refresher and conversion training recorded

  • Maintenance records are available

  • Risk assessments are documented

Review and Monitoring

  • Operator performance is monitored

  • Unsafe behaviour is addressed

  • Training is updated when risks change

  • Regular safety reviews are conducted

Common PUWER Compliance Gaps

  • Outdated or missing training records

  • Operators using untrained truck types

  • Lack of refresher training

  • Poor documentation

  • Inadequate supervision

Conclusion

PUWER compliance requires more than just training — it involves ensuring that equipment, operators, and workplace conditions all meet legal safety standards.

Using a structured checklist helps employers identify risks early and maintain compliance.

Forklift Agency supports businesses with fully compliant on-site forklift training, helping meet PUWER requirements with both in-house and accredited options.

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